The four cornerstones
of Shaar Giora Ltd.
Quality, Professionalism, Customer Service and meeting
Project Development/Production Timetables– from the planning stage, via the production line to the delivery of
the final product - these are
the four cornerstones on which the reputation of Shaar Giora is based.
Shaar Giora works in compliance with strict quality
procedures and in accordance with a quality management system complying with
the Israeli standard and the International ISO 9001:2008 requirements.
Shaar Giora is adapted to the requirements of the Aviation
standard AS 9100, and also produces in compliance with the Restriction
of Hazardous Substances Directive 2002/95/EC (RoHS),
adopted in February 2003 by the European Union together with additional quality requirements.
The company supplies
measurement reports including the use of additional measurements implemented by
well-known quality laboratories. The certification supplied by our company
includes COT, COC, COA and other certificates in accordance with client demand.
From the Quality Policy Statement of
the company: "Shaar Giora Ltd. is committed to the quality of the
products and services it produces. The company’s production, chiefly consisting
of injection processes and finishing, is a quality, comprehensive and
professional service which meets the expectations of its clients and gains
their satisfaction. This service is combined with up-to-date technology and a
focus on quality while meeting the timetables set for each product.
Shaar Giora Ltd. determines the monitoring processes and the
measurements required for implementation. It uses suitable equipment able to
achieve the accuracy required, operated by trained and experienced certified workers.
Shaar Giora Ltd. meticulously enforces safety rules and hygiene in the
work place and strives to reduce environmental hazards in its field of work, as
determined from time to time by Company management and according to regulations
and legal requirements.”
The engineers, quality control
people, machine operators and the rest of our team have accumulated vast
knowledge and experience over the years. This shows up in our smooth and rapid production
process and also in our high service standards that accompany it: consignment production,
operational hazard management and strategic supplier certification. All these assure
continuous production and supply in accordance with a changing inventory.
The service begins with the
first consultation, where we discuss the best solution for your product, including
the injected material, the mold and production costs.
Our uncompromising service
includes giving a full professional response to the challenges involved in the
production of components and complex parts.
MEETING DEADLINES AND TIMETABLES
At Shaar Giora, we realize that you have
clients with tight deadlines! That’s why we ensure really efficient production,
cutting out all unnecessary delay, and concentrate on solving problems quickly.
That way your parts and components will be there on time!
CONSULTATION AND PLANNING DURING
DEVELOPMENT AND ENGINEERING STAGES
Our professional team has the knowledge
and experience to produce parts and components that exactly match your
requirements and will meet the highest standards.
As an integral part of our service
commitment, we regard ourselves as your partners from the earliest planning
stages of each new part. This close co-operation will both optimize the
production process and reduce costs – and at the same time safeguard and
improve your product’s quality and functionality.
OPTIMIZATION FOR INJECTION
There are key variations
between the planning blueprints for engineered plastic as compared to metal,
due to the different technologies involved.
Shaar Giora can help you create blueprints from the initial
stage or change existing plans, in order to adapt them to the requirements of
the plastic injection production process. In the past, when we have been asked to
produce a plastic part with a design based on metal, the result has been a more
complicated and costly injection mold.
Without compromising standards or
requirements, our engineers and development teams can help you save the costs
of both injection mold preparation and production by improving product design
and adapting the blueprint to the injection process.
We will also advise on the choice of raw
material and co-operation with suppliers as well as the correct additives. Our
close involvement in all aspects of product planning and development as well as
in blueprints and design ensures that working together we will find the best
solutions for your product.
MOLD DEVELOPMENT AND PRODUCTION
Once we have agreed on a
component’s design and material, the next step is the planning and production
of the mold that the material will be injected into. Each injection mold is
unique and determines the suitability of the component.
Exact planning for the mold is
required dependent on component size, quality of raw material and the material
being injected. The more complex the component, the more complex the mold. Our
overriding concern is to provide the perfect
plastic injection mold for your component whilst keeping final production costs
as low as possible.
This is a process which
requires skill and judgement. Our technical staff at Shaar Giora take
great care in mixing raw material and additives, drying and heating and
injection and extraction of the components, efficiently and effectively.
The injection process is vital
but it’s not the end of the story. After that comes secondary processing:
cleaning and removing remains of the raw material, followed by any additional
changes required. These could include sand spraying, linking the component to
another, painting, inserting rigid metal and further drilling or machining of
the plastic component.